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How you prevent boiler water corrosion?




       Prevention of corrosion:
  • Oxidation – by chemically or mechanically.
  • Caustic cracking – adding chemical, such as sodium nitrate (NaNO3) or sodium sulphate (Na2SO4).
  • Galvanic action – by using sacrificial anodes.
  • Acid corrosion – by lime [Ca(OH)2] and soda ash [Na2CO3] treatment and also by scavenging the oxygen.
           MgCl2 + Ca(OH)2 = Mg(OH)2 + CaCl2
          CaCl2 + Na2CO3 = CaCO3 + 2 NaCl      (these 2 are dissolved salt)
  • External fire side corrosion – by maintaining the gas temp above 160°C.
      Water treatment recommendation:
a)    To prevent scale – Na3PO4
b)    To prevent alkalinity & minimize corrosion – NaOH & NaCO3
c)     For conditioning sludge – sodium aluminate
d)    Remove oxygen – Na2SO3 / N2H4
e)     Reduce risk of caustic cracking – Na2SO4 & NaNO3
f)      Prevent carryover of foaming – antifoam

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